Forklift Battery Charging and Safe Installation
Lift truck batteries are fairly big and are extremely costly pieces of equipment. They weigh thousands of pounds. The task of charging and installation of these batteries is something which must be planned out in advanced so as to make sure that these procedures can be done safely and properly. Maintaining a sound charging method and correct handling can majorly increase the battery's regular life span.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or lower than 20 percent capacity. By charging the battery when it is higher than 20%, the lifespan of the battery can really be shortened. On around each 5th charge cycle, the charger should be set on the weekend or equalize setting, depending on which model of charger you are using.
The charging cycle must never be interrupted. When the charge cycle is done, you must avoid using the battery for a few hours. By practicing these methods, you could help make certain that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error which could inadvertently cause damage to both the charger and the forklift. It is also very vital that the amperage of the battery must match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This will shorten the battery life greatly and may even prevent the charger from being able to start. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation occurs, a technician must be called in order to re-set the charger prior to charge being able to begin.