Used Electric Forklift Santa Maria - By definition, an electric forklift is a forklift truck which derives its power from an electric motor rather than an internal combustion engine. The electricity source is derived from either a fuel cell or internal industrial batteries. If internal batteries provide the electrical source, the batteries can be recharged by joining the battery to something electrically compatible. Rechargeable battery options include lithium-ion or lead-acid. Electrical production with a fuel cell is close to a battery source but requires refueling to be recharged instead of connecting to an electrical source.
Electrical forklifts can do the same type of work as internal combustion engine forklifts. They both rely on two horizontal forks that are power supplied to transport and unload and load items for short distances. The only substantial difference between an electrical forklift and an internal combustion engine forklift is the source of power. Electrically powered forklifts are typically used in warehouses and other indoor facilities where an internal combustion engine would cause poor air quality for workers.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
The Class 2 Electric Motor Narrow Aisle Trucks are another classification. These units function within very narrow aisle locations with limited space. This design enables maximum storage space. Class 2 models feature a modified design to limit the amount of space the forklift takes up.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
These forklifts are hand-controlled, which means they do not ride on the forklift but rather is positioned in front of the forklift. The operator controls the forklift using a steering tiller.
4. Class 6: Electric and Internal Combustion Engine Tractors
This classification includes forklifts that allow for a broad application use. In the electric forklift version, they are usually used for indoor use or dry outdoor use.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Electric forklifts are predominantly used indoors on flat, even surfaces. Battery-powered forklifts are better suited for interior jobs as they do not emit poisonous gases; making them ideal for food-processing and healthcare applications. Fuel cell powered forklifts also produce no local emissions and are often used in refrigerated warehouses because, unlike batteries, their performance is not reduced by the lower temperatures.
Lead-acid battery
The most popular type of rechargeable battery is lead-acid models. Their capacity to supply high current surges allows for a significant ratio of power-to-weight. Electric forklift trucks rely on lead-acid batteries that are affordable and durable. Lead-acid batteries require maintenance and may freeze during colder temperatures. These factors can shorten their lifespan.
Lithium-ion Battery
Another type of rechargeable battery used in electric forklift trucks is lithium-ion or li-ion batteries. Explosions or fires may result in these batteries if they are improperly charged or damaged due to the flammable electrolyte they contain. Lithium-ion batteries are also more expensive than lead-acid batteries, at least initially. However, they provide more efficiency than lead-acid batteries and require no maintenance. The Li-ion batteries can function with a broader temperature range compared to lead-acid batteries.
Fuel Cell
Forklifts that rely on fuel-cell power feature some benefits of both internal combustion and battery-operated forklift trucks. Similar to battery-powered forklifts, there are no local emissions delivered from fuel cell models. Fuel cell power efficiency is only forty to fifty percent which is roughly half as much as lithium- ion batteries. However, fuel cell power has a higher energy density which can allow electrical forklifts to run longer. Fuel cell forklift trucks operate better in cooler temperatures compared to li-ion battery models. The fuel cell models are preferred for colder applications such as warehouses that are refrigerated.
Fuel cells need a fuel source in order to create an electrical current and need refueling. While rechargeable batteries take a long time to recharge, fuel cells can be refilled in roughly three minutes. It is beneficial for businesses that rely on many forklifts that operate numerous shifts to use fuel cell models since they don’t have the same downtime for charging batteries.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklifts are often a popular choice compared to internal combustion models if the lifting capacity doesn’t exceed 12,000 pounds. Numerous factors are considered to determine if the electric forklift truck is the most accurate choice. Taking a look at the pros and cons of electric forklifts versus internal combustion engine forklifts is necessary.
Specific advantages of electric powered forklift models vs. internal combustion engine models are listed below.
1. The operating costs of battery-powered electric forklifts are significantly lower compared to internal combustion models since fuel costs continue to increase.
2. The price of electricity is usually more stable and predictable than combustible fuel. This makes electrical forklifts a benefit when considering budget needs for projected operating expenses.
3. Electric forklift trucks rely on recharging stations which eliminates the requirement of fuel transportation and storage for both the equipment and the job site.
4. Electrical forklifts, both battery and fuel cell powered, produce no emissions or noise pollution. Both internal combustion engine forklifts and electric models have a back-up alarm that is noisy but necessary.
5. The automatic braking systems on electrical forklifts helps to reduce wear and operator fatigue.
6. There are longer intervals between maintenance requirements for electric forklifts compared to internal combustion models due to less moving parts used by a battery-powered or a fuel cell unit.
Disadvantages of Electric Forklifts
For many of the reasons listed above, forklifts powered by electrical means have been more popular than power by internal combustion engines in recent years. Numerous circumstances however still prefer internal combustion forklifts. Key disadvantages of the electric forklifts in comparison to internal combustion engine are discussed below.
1. Electric forklifts feature a lifting capacity of around 12k lbs. or less, limiting them from heavier jobs. This translates to using an internal combustion forklift on jobs where there is limited heavy lifting required.
2. Facilities require recharging stations to accommodate electric forklift trucks. If there are none currently installed, this will cost significantly more.
3. Batteries also require that attention be given to the timing and length of a charge. This is because the life of batteries can be reduced if charged too frequently or not enough.
4. Internal combustion engine forklifts are also less expensive compared to electric forklift models.
5. In some older facilities, the electrical system may need to be upgraded to accommodate an increased voltage requirement of battery powered forklifts.
6. Battery powered forklifts sometimes require machinery to lift or lower the heavy batteries when replacement of batteries is necessary.
Overall, electric forklift trucks provide numerous advantages compared to internal combustion engines however, they may not work in a variety of outdoor applications with their weight and weather restrictions.
Electric Forklift PDF
